Method of making cigars



March 14', 1944. v J. F. HALSTEAD METHOD OF MAKING CIGARS Original Filed Oct. 27, 1938 5 sheets-sheet FIG. 3

INVENTOR JOHN F. HALSTEAD TTORNEY March 14, 1 944. J F. HALSTEAD METHOD OF MAKING CIGARS Original Figled Oct. 27, 1938 Sheets-Sheet 2 FIG. 5-

O a m n. rhr lriil HI f mv su-ron JOHNF, ALSTEAD BY ATl'o RNEYv March 14, 1944. 'HALSTEAD 2,343,902

- METHdD OF MAKING CIGARS Original Filed Oct. 27, 1938 I 5 She ets-Sheet 3 ATTORNEY Marh 14, JLF, HALSTEA'D 2,343,902

. METHOD 0? MAKING CIGARS v ori inal Filed 001:. 2'7. 1938 5 Sheets-Sheet 5 v i? 5' E; E z

' El i Q I- I IN is us n 1 Q g LLL 1 N 3 J NEHALSTEDV A'ITORNEY Patented Mar. 14, 1944 METHOD or MAKING CIGARS John F. Halstead, Brooklyn, N. Y., assignor to International Cigar Machinery Company, a corporation of New Jersey Original application October 27, 1938, Serial No. 237,254. Divided and this application'July 23, 1941, Serial No. 403,637

11 Claims.

This invention relates to the manufacture of cigars and more particularly to an improved method of forming cigar bunches and constitutes a division of my co-pending application, Serial No. 237,254 filed October 27, 1938, for Charge separating and rolling means for cigar bunch machines, now Patent No. 2,255,740 granted September 9, 1941. I

Accordingly it is an object of my invention to produce cigars which will be more uniform in cross section and hence will burn square by substantially eliminating the formation of bunches having flat portions or similar undesirable imperfections which are generally caused by cutting relatively narrow and thick charges from a stream of edge to edge abutting bunch length sections. In cutting at right angles to the stream of tobacco, the bunch charges thus formed may have hard, longitudinal edges which may still retain this unwanted characteristic as a "flat portion in the finished bunch and cigar. According to my invention, however, all bunch length sections of tobacco are placed in a vertical magazine and compose therein a column of superposed or laminated sections, each section maintaining its individual characteristics in the column, especially insofar as the longitudinal edge portions are concerned. In separating bunch charges of tobacco from this column, a device is provided which moves parallel to the laminations in the column and separates therefrom thin flat bunch charges or layers substantially equal in width to the bunch sections originally fed to the column so that the edges of bunch charges thus formed will always be soft, and, therefore, can never transport into a finished bunch anything approximating a hard portion generally encountered in bunches formed by charges produced in other ways, such as mentioned above.

In the production of bunch charges, according to this invention, therefore, a minimum of cutting results from the novel manner in which the tobacco is handled. This is due to the fact that the cutting device moves in a plane parallel to the laminations of tobacco in the column, and in effect separates one layer from the column while merely cutting those portions of tobacco which tend to obstruct the forward movement of the separating device. It is an added object of this invention to provide a method for formin more perfect bunches by the provision of means which retain the original characteristics of bunch sections substantially as originally cut and fed to th storage magazine and provide means for separating bunch charges from the magazine with a minimum of cutting.

It is a further object of my invention to form a vertical column of laminated bunch lengths of tobacco, separate bunch charges in the form of substantially thin fiat layers, and deliver successive layers to a transfer member which moves to a bunch rolling unit where each charge is delivered to, and deposited upon the Chianti belt thereof as an entirety in substantially the same condition as when out from th column, and thereby form charges which when rolled into bunches will be substantially free of fiat portions and other unwanted imperfections.

According to my invention, the thin flat bunch charges composed of superposed leaves and pieces of tobacco transferred to the Chianti belt, are disposed thereon in flat condition, and in such form each charge is rolled upon itself somewhat in a manner similar to that employed in rolling up a carpet, so that instead of forcing the pieces of tobacco together to form a bunch, as has been customary in the past, the layer is spirally rolled upon itself and thus converted into a superior type of bunch. It is an added object, therefore, to provide an improved method of forming cigar bunches wherein tobacco of the charge is rolled upon itself in spiral form to make a bunch.

According to the present invention, the bunch rolling operation is divided into several phases. The flat charge after being positioned upon a rolling apron is first rolled or spiralled upon itself to form a loose bunch like article. Following this, the rolling belt is tensioned to restrict the loose bunch peripherally and reduce it to a diameter approximating the finished bunch. The next stage consists in the application of a binder to the constricted tobacco roll and its discharge from the rolling table as a raw bunch. 'My novel method of forming a cigar bunch, therefore, relates somewhat generally to that for making a so-called Spanish bunch, but differs therefrom in several fundamentals due chiefly to the fact that the Spanish bunch is tightly rolled from a plurality of overlapped leaves, an operation which causes the tobacco leaves to tightly grip one another and results in plugging or a ent-- ting down of the air passages through the cigar.

According to my method described hereinbefore, the several steps employed result in the provision of adequate longitudinal smoke passages which contribute greatly to the quality of cigars made in this manner, the bunch will 1- ways be uniform, and ordinar long filler leaves may be used in forming the flat charges. Cigars method of rolling a thin layer of filler; tobacco v upon itself into bunch form and maintaining H each charge or layer substantiallyfia't, in order that it may be spiralled upon its delivery to the rolling mechanism. In order to achieve this object, mechanism is provided wherein the rolling pin unit has associated therewith amember fIlIIC-r tioning to hold a charge in relatively flat condition upon the rolling belt during the progressive,

stages of the rolling operation, and means are also. provided for controlling the. tension of the rolling belt at a predetermined time toconstrict the loose tobacco roll peripherally and reduce its diameter to a predetermined size.

. In-the formation of bunch length sections, it is. customary to-feed tobacco'to a device which delivers. a continuous stream of tobacco to a cutter operating cyclically to cut bunch length sec-.

ticn stherefrom. Since the tobacco is generally fedinto the feed device manually, it is practically impossible to" insure. that the cross. section of the stream will be constant, and hence it has been foundin many instances that the edges thereof taper off generally from the center, with the result that. the center of the stream is higher than atthe edges. From thisit follows that when a plurality ofsections are placed in a magazine to Figure 1 is an end view of the filler magazine, partially in section, showing mechanism for separating thin charges from the filler supply;

Figure 2 is a side view of Figure 1, and, in addition shows the slide and slide bracket of the fillersupply chamber;

Figure 3 is a sectional plan view of a portion of Figure Z;

Figure 4 is a side elevation in detail of a portion of the plate elevating mechanism;

Figure 5 is an end View of an improved transfer which receives a thin severed charge from the 'filler supply and delivers it to the rolling means of the machine;

Figure 6 is a front view of Figure 5; I Figure '7 is a sectional end view taken on line 1-1-1 of Figure 6;

. J Figures8 to 12, inclusive, are end views showing 2 the successive steps in rolling the bunch;

form .a. vertical laminated column of lengths therein, there is a possibility that the edge portions thereof may not be as dense as the center. 1111011161 .to compensate for this defect in the feeding. of tobacco, I have provided a member havingv attached thereto upon its tobacco engagmg. face a compressible material which when brought into engagement with the top of the colu'mn g'will .compress .the tobacco thereof also around thepedges, and thereby provide a cross section of substantially uniform density of tob'accoat the bottom of the. column or adjacent the. supporting plate and at the line where a charge ,is separated from the. column, and thereby. considerably reduce the numberof voids. The pressure aroundthe edges also holds the tobacco firmly during the cutting operation, and thereby preventszpiecesof tobacco from being torn loose and separated from the shaped ends of the charge. In order. to. insure against relatively large variations in the density of. successive charges cut from the column, mechanism is providedfor determining; the density of a prospec-. tivecharge before it has been separated from the column, and set into motion means for compensatingfor any lack of tobacco in the proposed change byautomatically effecting the feed of more or less tobacco to the charge separating, devices;

With these and other objects not specifically mentionedin view, the invention consists in certain features which will be hereinafter fully described, and then specifically set forth in the claims hereunto appended.

I In the accompanying drawings, which form a part of ,thisspecification, and inwhich like characters of reference indicate the same or like Pa t 2 Figure 13 is a plan view of a pressure plate usedin conjunction with the rolling means;

Figures 14, 15 and. 16 are end views, disclosing. a modifiedv form for rolling the bunches;

. Figure 17 is a front viewv of the mechanism shown in Figures 14, 15 and 16;

Figure 18 shows a modified charge forming mechanism having means for automatically reg,- ulating the thickness of the bunch charges;

Figure 19 is a cross sectional view showing the form, a bunch charge assumes after being spiralled upon itself at the completion of the first stage ofthe rolling operation; and

Figure 20 is a detail showing the mechanism for operating the bunch rolling apron.

' Referring to the drawings, the platesZfi, 2i and 22 (Figurepl) which constitute the side walls of avertical filler supply magazine, designated generally' 23, are placed andysupported in the same manner as in my co-pending application, Serial N0. 11'7,180 filed December 22, 1936, for Cigar machine, now Patent No. 2,255,054, granted September 9, 1941. A pressure plate 24 secured at 25 to a" slide 26 mounted in a runway 21 of bracket 28 and retained by a. plate 29 attached thereto by screws 30', is operated to compress and guide the filler tobacco supply held in the magazine 23 by a bottom plate 3|. The bracket 28 is secured to the side of plate 2| and furnishes abearing for a shaft (not shown) upon which is fixed a lever having connections to slide 26 in a manner similar to that shown in my above mentioned Patent No. 2,255,054. The other end of this shaft is connected to the well-known crossfeedcontrol mechanism, also disclosed in the above mentioned Patent-No. 2,255,054, which will prevent additional filler tobacco from being fed whenever a predetermined surplus exists in the-magazine 23. The magazine bottom plate 3| is attached to a bracket 32 projecting from a slide 33 arranged for vertical travel in a bracket 34- suitably attached to the frame of the machine. Slide33 is provided with a plurality of rollers 35 which engage'in tracks 36 of bracket 34,. and in this. manner insures the free movement of the slide aszit reciprocates vertically under the influence off a cam actuated link 3'! engaging a stud 38 mounted on slide 33 and guided in a slot 39 in link'3'l.

. In the illustrated embodiment the filler tobacco-T is fed in a continuous stream onto a movable platform 40, when the platform islocatedin a horizontal plane or in its receiving position. After a predetermined length of tobaccohas been fed upon the platform, a corrugatedcutterxnot shown) coacting with similar corrugations in platform 40, cuts a .bunch length from the stream. The feeding and cutting mechanism maybe similar to that shown in my above identified Patent No. 2,255,054. Followingthe severance of a bunch length from the stream, platform 4|] is lowered to a position where the length can be removed therefrom and placed in the vertical magazine 23.

The platform 40 is fixed to an arm 4| which is raised and lowered by means of a link 42 connected to a suitable cam (not shown). When platform 40 is in its inclined or discharge position, its foremost edge rests upon a horizontal gate 43. This gate is mounted for reciprocatory movement, and during the feed of tobacco to the magazine closes the opening by being projected over the space between the walls 20 and 2|. Bunch lengths of tobacco resting upon platform 4|) are discharged therefrom onto gate 43 by means of a rake 44, provided with a plate 45 adapted to engage the rear edge of each bunch length and sweep it from the platform in the manner described. Plate 45 which is mounted upon rake 44 in any suitable manner is preferably bevelled at its bottom edge for more effective cooperation with platform 40 and gate 24. Rake 44 moves the cut filler length over gate 43 until it is positioned between the wall plates 20 and 2| directly above the vertical column of tobacco in the magazine.

When a filler section or severed bunch length T has been positioned by plate 45 on gate 43 over the tobacco in the magazine 23, the rake 44 occupies the position shown in dot-dash lines in Figure 1 with plate 45 aligned with wall 20. Plunger 24 is moved downwardly on its slide 26, and the resilient pad 46 carried by the plate 24, descends, and bears against the filler section T supported on gate 43. Simultaneously with the downward movement of plate 24, link member 31 is raised thereby allowing slide member 33 to travel upwardly with the result that tobacco in the magazine is pressed against the underside of the gate 43. The gate is then retracted and the tobacco charge thereon moves into the magazine and forms an added lamination in the column of tobacco. In this manner additional charges are fed into the magazine once each cycle of the machine, and the vertical column is maintained therein as a pluralityof laminated layers ready for the separation of successive bunch charges therefrom.

The pressure plate 24 is provided on its tobacco contacting face with a resilient pad 46 and whenever high spots or other inequalities appear in the column of tobacco, the pad will yield at these places and yet exert pressure upon the lower or softerv portions thereof in order to press the tobacco carried by the bottom plate 3| to a practically uniform density over the whole area of the charge to be cut ofi. A uniform density of the charge is necessary in order to produce a bunch having the smallest possible variation in weight. The pad 46, which is preferably made of sponge rubber, or other suitable compressible material, also actsto hold the cut ends of the charge together firmly during the separation of bunch charges from the column, and hence prevents these ends from being broken oif during this operation.

In order to prevent damage to the pad 45 carried by plate 24 due to inadvertent engagement of the knife 1 I, hereinafter described, when the tobacco in the magazine is low or has been exhausted, the cam and lever connections (not shown) normally utilized in reciprocating to raise and lower plate 24, are set to control the downward limit of movement of the plate'and pad. In order to further insure that no damage will come to the pad, at any time during the operation of the machine, there has also been provided a, pin 226 mounted upon slide 26, which pin is adapted to engage an adjustable set screw 221 mounted upon bracket 28. The set screw is so adjusted that pad 46 will always come to rest above the separating plate 10 and knife 1|, regardless of the position of the cam lever and cam which control the reciprocation of slide 26. The above described arrangement of pin 226 and set screw 221 also furnishes a visual guide for an operator to show the height of tobacco in the column because when the pin 226 rests upon set screw 221, it is an indication that either the tobacco in the column is very low or exhausted.

A slide block 41 (Figures 2 and 4) is notched at one end to fit the stud 38 and is fitted to the slot of the link 31 where a spring 43, placed on a stud 43, secured to the other end of the block 41 and passing through the top of the link 31 yieldingly holds it in a position limited by nuts 53 on the stud 49. This feature, in cooperation with an improved stop arrangement to be described, provided for adjustment for different thicknesses of charges.

When a charge is to be separated, the column of tobacco in the magazine, held in compression between pressure plate 24 and magazine bottom plate 3|, is moved downwardly by cam actuated links, referred to hereinbefore, with the column of tobacco held therebetween into charge separating position and an adjustable screw 5|, carried by a holder 52 secured to the slide 33, in any suitable manner, engages a plate 53 attached to the upper end of bracket 34 and stops further descent of the slide 33 and the bottom plate 3|. The sliding block 41, previously described as fiitted to slot 39 of the link 31 and yieldingly held in position by the spring 48, will compress the spring 43 by the additional travel of the link 31 since the magazine bottom plate 3| and slide member 33 have come to rest, as described. Screw 5| is provided with a graduated barrel 54 which, together with a pointer 55, attached to holder 52, permits the operator of the machine to readily determine the amount of adjustment given screw 5|. lates the thickness of the charge to be separated and when correctly set, itis locked in place by anut56.

The upward movement of slide 33 is controlled by a sliding block 51 also fitted in slot 33 of link 31, this block being notched at one end to fit stud 38 carried by slide 33 and is yieldingly held against the same by springs 58 stretched between studs 59 of link 31 and studs 6!] of the slide block 51. Block 51 is attached to a cover or plate 6| by screws 62 passing through elongated slots 83 provided in the plate 6|, thereby permitting adjustment of block 51. The link 31 is also provided with pins 64 which engage and stop the upward movement of plate 6|, and block 51 and thereby prevents the pull of springs 53 from compressing the spring 48 of the sliding block 41. The link 31 in ascending causes block 51 to raise stud 38 and its slide 33 until the surplus tobacco on the magazine bottom plate 3| encounters the gate 43 which is then in a position across the support plates 20 and 2| of the magazine 23. It is understood, as previously related, that the gate 43 in this position supports the filler section de- The turning of screw 5| regullvered by the swinging rake, which sect-ion at this time is subjected touse compressing action of plunger 24. The colmn of tobacco supported on plate 3i engages the underside of gate 43 and stalls the upward'travelof slide 33 and'block' 51 and actuator stud es whereby the rin srwin continue to ascend idle, and lift block 4-1 from stud 38. The idle travel of the link 37 stretches the springs 58, which in turrnwhen the link retreats,- aiclin returning the block 4? against stud 38 and cause the slide 33 to descend as heretofore described. r

When the filler supply is in position,- a separat ing plate and a knife ll, which is supported by-bracket arms 12 (Figure 2), moveinto engagementand separate a thincharge fromthe filler supply. The separating plate- 1!), preferably; is tapered at its advancing edge in order to facilitate the cleavage of the charge from the column of compacted tobacco retained within the magazine 23, as it follows the knife blade 1! which oscillates rapidly in a slot formed in'the advancing edge of the plate. This knife, therefore, only cuts the upturned stems or other leaf obstructions which are not substantially parallel asa part of the laminated tobacco column. It is to be observed that substantially the full width of the large bunch length sections,- as originally cut from the tobacco stream fed to the machine, has been retained even though the several lengths have i been converted into a vertical column of tobacco, because there has been no additional cutting at right angles to the level of the leaves inthe column, since the leaf sections were cut from the stream; hence in the formation of bunch charges 1 I have practically eliminated the presence of short particles or pieces of tobacco commonly known as slivers and strings which are often formed in the production of bunch charges wherein there are several cutting operations. Since the re mainder of the charge separating and operating mechanism therefor consists of substantially the same parts as in my Patent No.- 2,255,054, I- have omitted any further showing of the same in the present case.

When a thin charge has been saparted from the column of tobacco, a plunger 14 mounted on plate 73, travels between the separating plate 10 and the magazine bottom plate 3| to force the sepa I rated thin charge into a pocket 15 of a transfer device indicated generally at It (Figure 1). After loading the transfer device, the plunger plate 73 and plunger 14 are retracted and the magazine bottom plate 3! is elevated to a suitable distance from the separating plate 15 so that theremainf ing filler supply will be supported "after the-separating mechanism is retracted.

In the operationof the machine there is generally a column of tobacco in the magazine as long as tobacco is being fed from the feeding mechanism upon platform 48 and conveyed to the magazine. However, whenever the feed of tobacco to the magazine ceases, the machine continues to operate and in this manner, bunch charges are removed from the magazine until allthe tobacco forming the columnof tobacco has been formed into charges'and ejected from the magazine. It will be seen, therefore, that there v V is no danger of any tobacco remaining in the column at the close of a days run, andthat when the machine is again operated to make cigars, the vertical column of tobacco in themag'azinewill be formed of fresh tobacco. v

The transfer device, Figures 1, 5 and 6, consists of a sliding bottom pla' e I1 and ii-rectangular of an arm 86" pivoted on a shaft 87 fixed in the slide bracket 34. The rack is operated by a gear 88 in mesh with a gear '89. Gear 88 is mounted on a stud 90 and gear 89 is mounted at one end of a shaft 9!, both of which are supportediri a lug 92 of bracket 83'. The other end of shaft 9!, which is supported in a central hub 93 of an arm '94, forming a part of bracket 83, carries a gear 95 which meshes with a gear 96 on shaft 84. A gear 91, secured to gear "96 is driven by meansof asegment 98 which is part of an arm 99 pivoted on shaft 87, the arm-99' being connected by a-link Hill to a cam (not shown) which imparts motion to the segment 98 and its coacting gears,

'Arm 94- of bracket '83, at its upper end is equipped with a roller [Ill adapted to engage in a track I02 of a bracket !03 supported by slide bracket 34. The-track I02 guides the entire transfer device in its up and down travel from its full line position to a position shown in dotted lines (Figure 5) It 'will be noted from a reference to Figure 5 that the transfer pocket is maintained in a substantially horizontal position when bunch charges cut. from the vertical column of tobacco in magazine 23 are pushed therei'n'by pusher I4, and that the pocket is held in ahorizontal position at the conclusion of its travel from the receiving to the delivery station where a charge is deposited upon the Chianti belt HI. During the ascent or descent of the transfer device, the open or closed position of the bottom plate 11 is maintained by means of the gearing heretofore described and is held from moving by means of frictional washers I 04- s'uch as made from fiber or other suitable material (Figured), placed at each side of the gear 88 on stu'd 90. This stud is also provided with 100k nuts I05 which permit means for tensioriin'g aspring I06 bearing against one face of fiber washer I04 as shown in Figure '6, so as to hold the gearing inactivei until roller I (H engages the top screw [01' or bottom screw I08 'at which time the link I00 overcomes the frictional In'echanism'of gear88 and permits the segment 98 to turn gear 91 whereby motion is transmitted to gear 88 thereby operating rack 8| and bottom plate 11 attached thereto either to open or close the charge transfer pocket depending upon the position of arm 94.

When the roller Hll carried by arm 94 engages said screw I08, the transfer device 16 has reached its lowermost position after a vertical translation with asubstantially parallel motion and sides 79 rest upon belt m as shown in dotted lines in Figure 5; Although the downward movement of the transfer pocket has ceased, the continued oscillation of gear sector 98 is responsible for the reciprocation of plate 11 relative to the upper member 18 of the transfer lfi'and th plate moves to the right as shown in Figures 1 and 5. This travel of plate' c'auses the thin charge located within pocket 15th st'op against a vertical wan [Hi forming'the back of member 18, and the continue'd; movement of plate ll'eventujally allows the charge to be deposited and substantially intact upon a rolling apron H I overlying a rolling table 'I--i-2"of the n a'chine. The charge thus deposited on the rolling apron IN, the transfer device is lifted" to its lip-position by link lot with the aid of a counterbalance H 3' on "arm 88; the" g a mg I01. The transfer device is constrained to move in a path rearwardly and upwardly and therefore does not disturb the charge by its movement. This engagement permits the additional travel of link I to overcome the tension of the frictional holding means of the gearing and return the rack 8| and its plate 11 to their original position in readiness to receive the next charge,

The screw I01 provides means for adjusting the position of plate 11 with plate 3| and screw I08 provides means for adjusting the'position of the transfer device in respect to the rolling table I I2.

A collar I I5 fastened to shaft 9| (Figures 6 and '1) is provided with a pin IIB adapted to engage an extending step I I1 of a floating washer I I8 on shaft 9|. It is seen, that as the shaft revolves, the pin II6 will advanc and engage step III and turn washer II8, thereby advancing its other stepped portion II9 towards a stationary pin I20 in lug 92. This feature prevents the rack 8| from being accidentally pulled out of engagement with its gear, as any additional travel of the rack will turn shaft 9| and cause step II9 of the floating washer to engage stop p-in -I20 whereby the rota tion of shaft 9| will be stopped as pin I I6 engages step II1.

With the separated thin flat charg C in place on the rolling apron III (Figure 8), bracket I25, which may be similar in construction to that shown in my Patent No. 2,255,054, of the rolling means, advances its rolling pin I26, and a plate I21 movably mounted on the bracket, which in be- Ing forwarded descends and engages the charge C. Plate I 21, as shownin Figures 9 and 13, is provided with bearings I28 having holes I29 to fit loosely on the ends of the rolling pin, the plate I21 being beveled at I30 in order to fit closely to the rolling apron portion passing around its pin. Figure 8 illustrates the transfer 16 in its movement from position I above the upper edge of plate I21 to position II where it presses downwardly upon the tensioned belt III which is held with a snubbingaction by rolling pin I26 and plate I21 to position III shown in dotted lines where a charge C is deposited on the apron. During this downward movement, transfer 16 will interfere with the downward swinging movement of plate I21 which will take place as the transfer engages the belt I I I which shifts from the tensioned position shown in dotted lines to the relaxed position shown in full lines, wherein transfer 16 is shown in dotted lines with the charge supporting plate 11 of the transfer I6 retracted for depositing the charge on the apron I II and with plate I21 resting against the transfer. Immediately upon the transfer moving upward from position IE to position I past the upper edge of plate I21, the in clined position of a portion of belt I I I and gravity tend to cause the plate I21 to assume the position shown in Figure 9. The dotted outline of transfer 16 and plate I21 in Figure 8, indicate the manner in which the transfer prevents downward swinging movement of plat I21. The for-- ward travel of the rolling pin I26 loosens the apron further and allows the plate I21 to fall flat by gravity upon charge C resting on the apron overlying the depressed portion I3I of the rolling table II2. The advance of the rolling pin to a position shown in Figure 9 causes the forward end of the flat charge C to be rolled by the loop of the apron, and as a result, the loop of the apron first rolls up the charge from its forward edge while the remainder of the charge is held flat by plate I21.

Thus, as the rolling'pin I26 advances towards the position shown in Figure 10, the flat charge is rolled upon itself fro'mone edge to the other somewhat as a carpet is rolled up, producing a loose, naturally round bunch without any crevices, joints or flats" such as may often result from rolling a thick and narrow charge. In approaching the position shown in Figure 11, the layer has been Icompletelyrolled' into loose bunch form. In Figure 19 there is shown approximately the form a thin flatcharge assumes at the conclusion of the initial rolling operation. When the apron has rolled up and passed the inclined portion I32, the rolled-charge travels over the flat surface of the table-I33 whereupon after a short travel the apron is tighte'nedby means herein after described, to compressthe charge and constrict it peripherally to the desired diameter. In the further movement over the flat surface I33 of the table, a binder leaf L, previously placed on the apron and hel'd'in' position by suction, by means well known in the art, is wound about the charges and forms a cigar bunch B of desired size as shown in Figure 12.

The plate I21, in approaching the rear end 0 the rolling table II2 islifted from apronI II by means of acam piece I34- which engages a stud I35 projecting from a bracket I36 secured to plate I21. Member I34,which is suitably'mounted on the machine frame, is provided with a curved surface I31 which graduall liftsstud I35 and consequently plate I21, as it is being advanced, and'return's the stud to its initial position against the stop I38 (Figure 8) which holds the'pl ate I21 in substantial'vertical position. In order to properly control the movement 'of the apron: I I Lone end thereof is-secured about roller I52 mounted on shaft I53 suitably sup- 1 ported in the'machin'e in a'm'anner well known in the art. Fixed to the shaft I53 is a sprocket I90 about which tracks a sprocketchain I'9I trained around the bottom roller I92 fixed in'a" journal secured toachain tightener I93" con-' nected to a chain'tightener arm I94 pivotally mounted in the machine. In order to tension or loosen therolling apron- III at the desired time during the operation of the machine; a lever I95'pivotally mounted in a'manner similar to that shown inPatent No. 1,442,200 issued J anuary 16, '1923,-to V.' J. Wahlstrom and" p rovided with a cam follower I68 tracks a cam I91 fixed'to cam shaft I96 of the machine; The rolled bunch B upon reaching the desired'end of table I I2 may either be taken from the apron or'it may be delivered by suitable means-to 'a' transfer unit of the machine (not shown); The bracket I25 is then restricted and returns 'the' rolling pin I26 and plate I21 to the'starting pos'ition in readiness fOIf-IOlliflg the next charge.

Referring to Figures 14 to 17, which discloses a modified method of rolling a bunch, the charge C i placed, bysuitable means such as'a device of the type shown inmy'Patent No. 2,255,054, hereinabove referred to; upon the inclined portion of the rolling apron III overlying-aplate I20. This may take the form of relatively separable members of a swinging transfer device 224 comprising plates 222 and 223 hinged togetherat 205 and held open to receivetobacco charges by the engagement of the magazine bottom plate 3| with an'edge 206 formed on plate 223. Plate: 222is suitably secured'to a' bracket 201 fixed on a shaft 228 which carriestwo arms 229,230 to coaot with 'a pin 23I mounted on a block 232.

23-1 on bracket 201 carries apin 1238 from which a spring 239 is attached to a pin 248 onia lug formed :on a plate 234, which spring normally tends todraw-plate 223 towards plate 222 into layer holding position. A slottedcam arm 24! integral with-the bracket 21!!fisoperatedby suitable means (not shown) to move *hracket 201 relativeto arms 229 and 238 so that as the move ment'o'fv the slotted arms :turns 'the bracket 29! about its pivot shaft 228, the transfer 313181785 22 2 and 223 will be opened to discharge a charge of tobacco onto ithe apron :(as shown :in 'Figure 14') and then-closed by'en'gagement of arm 22!! with;pin'23-I. Plate 140, at its upper end, is'provided with an extending lug MI having a ;pin

I42twhich is normally :held against bracket 125 by a'tensiomspring I43. This springis stretched between a post I .in a bar 145, of the machine and a :p'ost 146ccarried by an extending lug I41 located at the lower portion of the plate I46. Theilowenend 'of ;p1ate I40 terminates in asloop 1'48 which r-DIOVid'BS means for loosely :mountin'g it on studs I49 supported in blocks I250 secured to bar 145. It is :seen that as bracket-I25 advances, the :spring FI43'wiI1 :puu :plate 180 to "a vertical position 'Figure 15 .stopping against a :stud I51, in this latter iposition :a loop being forme d forrthe rolllngiapifonI II The tightening o'f'apron Isl I i by iroll'er 'I52"causes the looped iportion of the apron toascend-inltheispace between plate I40 and ithe iforward end fof table H2 :and

in so s'd'oing, it starts to I roll the ilflat charge :0 .as

seen in Flgur'eI16. '!I'he furtherfadvance or the bracket I25 brings the charge *irito contact witn a bin'de'r leaf which i'sWound around the charge producing Ia bunc'h iof the :desired size.

"In placing the ffiller'tobaccorprogressively into the belt Tformed channel of 1a filler ife'ed :mechanlsm =ofia2type suchaa' that shown in Patent-No. 13740 51 1 sgranted December 24, 1929 to MI. E. Bronander, known :in the 'a'rt, in most cases the leavestend'zto abu'lld' upiin .the center-of :the chemne'l, later-ally, resulting kin a iltapering of the stream offleaves towards :the "side walls because of the general irregular shape "01'- the :leaves. Whenathis itobacc'o #column zis r'severed by :a corrug'ated "cutter mechanism which :may be of the type disclosed in the .Bionan'der fpatent referred to, but not sho'wn herein, and delivered by means, heretofore described and shown,':into the magazine :23, it rests on top of -the filler-tobacco T:prviously delivered. 'Whenithe tobacco stored in :the magazine isactediupohFbythe compressor pad 46, this resilient pad tends Ito ;:yield to. the

high portions aof :th'e ztobacco and will 'exert'ipre'ssure latfillh'e lower and softer :portions 50 :as to press the tobacco against :the maga'zine .-plate to a. morelordess uniform density'iover the airea of the charge to the "cut 011. It should 'be 'refnembered-that asith'e filler ftoba'ccotbiiilds-iup in the magazine 1 23lin zsubstantial slamina'tions due to the manner in which tobacco is f'ed 1 thereto, and 7 since mostfof thechargesidelivered, are more or less :taperediin across section, the :central portion of the stored rtbacro :may be more idelfs than V the parts adjacent tthe side -wv'alls :20 i and 1-2-1, and

for this :reason even :though "the ip'ad '46 :ylelds ito high :portion's fthere :is :a zlimit 'to ftheiglve of the pad at which timezthe :tob'aceo 'adjacent the "walls will not beifully' :comp'ressed." 7 If a o'harge xoff this kind .is severed and :separatedfrom "the '1 mass of tobacco vII 'Zin the magazine and later is rolled uptoiforrn a cigar, ztherezmay be quite a di ffer ence in the Weight :of this eparticular 'ci'gar fir-om one rolled Iwhen fthe r''harge is 's practi'c'all'y uni form in density. 'I'o overcome-this inconsistency in the density of the filler columnand also the resultant difierence in weight of the finished cigars, the plunger 14 in the'modified formshown in figure .18, is employed to perform two duties, first, as-a feeler-to ,check the density of the column of tobaccoand at the same time set a-compensating device, andsecond, as a pusher .to eject the separated thin charge from magazine 23 into the pocket .of the transfer device which delivers the tobacco to the-rolling =means of-themachine.

The plunger 14 is-carried by the plunger plate 13 secured .to a sliding block I55 operated by a link I56 deriving motion from a-bell-crank lever I51 having suitable connections to a cam, not shown. The upper endiof lever I' 51'has a stud I58 engaging ina slot I59 of link I 56, stud I 58 being normally held in the position shown-in Figure 18 bya spring I56. When plunger His actuatedto feel the lower portion of therfillertobacco, it advances into the tobacco until the densityof .the same overcomes the tension of spring I68 whereupon any additional travel-of the plunger will be stoppedas-stud I58 will pass freelyin the; slot I59. When the tobaccois of the desired-density, the slot I59 is long enough to take up the travel -of stud I58 and the ,plunger 'will remain 'inactive. The block I55carriesa holder .IBI supporting a latch I62 loosely mounted on a stud I63, latch I62 having an open slot I64 engaging a :-pin I65 ofan armISfianounted onwa shaft I61. Themovement=ofblock I55 causes latch I62 to :swingarm I65 and an arm I68, the-latter at :its upper end being provided with a stud I69 engaging in an elongated slot I1Il of -a link Ill. Stud I59 is normally held against the "end of slot I'll! by a spring I12 stretched between a epost M13101 the link and a post I carried *byan'upright column I15secured to the bed of ,the machine.

L-he other end of link I'Il'connects to a stud Ilii-in-an arm I11 which isclamped to the shouldered-end of aspindle I18 turninginathreaded hub I19 securedin plate 5 3. .The movement of link I! I causes spindle I19 to turn whereby the magazine bottom plate '3I 'bytmeans of its connections will, due to the rocking of screw 5|, descend, thus increasing the thickness of :the thin charge about to be severed and separated from the mass of :filler tobacco in magazine .23. The plunger 14 is now retracted to its startin-g position and-in so doing alsoreturns-the arms I66 and 168 to their originalposition. Thelink I1I retains its position as adjusting :screw 5| bears against a fiber insert I 86 provided in spindle I18, thus holdingspindle 118 from turning and thus stud I 59 will passfreely-inslotI10.

The knife 1I having suitableconnectionstoits sliding block ISI operated by a link I82 deriving motion from a bell-crank lever I83 connecting to a cam, not shownfnow advances and serves a char'gefrom the filler tobacco. The thickness'cf this charge will depend, therefore, on the automatic setting of spindle I18. Knife 1| as reciprocated continuously byV-mec han'ism similar-to that :shown in my Patent -No. 2,255,054. The ad- Vance of block I81 causes acam piece 484, secured to theblock, toengage -a roller 1850f latch I62, thus depressing the -same,,causing slot I 64 'to become disengaged'from pin I65 of arm I 66. 'It

is seen that as the plunger isadvanced'to expel the severed charge into the pocket of the-transfer means, arms I 66 and I 68 will remain stationary. With the transfer .pocket loaded, the plunger is again retracted to its starting position, and the bottom plate 3 I is elevated to "a suitable: distance from the separating plate so that the remaining filler supply will be supported after the separating mechanism is retracted. The ascent of" bottom plate 3| also raises screw 5| from insert I80 whereby the spring I72 returns the link I'll to its original position.

While the preferred embodiment of the'invention has been shown and described, it is to be understood that'the invention is not confined to the specific method steps and the details of'the construction of the apparatus for carrying out the method herein set forth, by way of illustration, as it is apparent that many changes and variations may be made therein, by those skilled in the art, without departing from the spirit of the invention, or exceeding the scope of the appended claims.

What is claimed is:

1. The process of manufacturing cigar bunches comprising, forming substantially thin flat bunch layer charges of tobacco of substantially uniform charge thickness, locating said charges on a table, maintaining said charges in substantially fiat condition thereon, rolling a charge thus located and maintained spirally upon itself into loose bunch form while the portion of said charge other than that being rolled is maintained in fiat condition on said table, constricting said loose bunch form peripherally to reduce the diameter to substantially that of a finished bunch, and then rolling said constricted bunch in a binder to form a bunch therefrom.

2. In a method of producing a cigar bunch, the steps comprising, forming a thin flat bunch charge of substantially regular dimensions and substantially uniform thickness throughout the length and breadth, completely rolling said charge progressively spirally upon itself from on ongitudinal edge toward th other into a loose bunch like article, then. constricting said bunch like article over substantially its entire outer surface to decrease its diameter at the conclusion of the rolling operation, and rolling said constricted article in a binder to produce a bunch 3. In a method of producing cigars, the novel steps comprising, loosely rolling a substantially" thin fiat layer of substantially uncompressed filler tobacco having a substantially uniform thickness throughout its length and breadth into a bunch like article, maintaining positive control over said layer against substantial displacement of said filler during the rolling operation to effect a spiral rolling of substantially the entire thickness of the layer from one longitudinal edge towards the other upon itself into a loose bunch like article, then constricting said bunch like article peripherally to compact the tobacco forming said bunch like article and thereby reduce its diameter to a predetermined size, and rolling said constricted bunch like article in a binder to form a bunch.

4. In a method of producing cigars, the novel steps of forming a vertical column of tobacco by stacking a plurality of layers of uniform width and length but variable thickness, compressing said tobacco to a predetermined density to cause any variations in thickness of said layers to be averaged out, separating a succession of bunch charges from an end of said column in the form of uniform relatively thin flat charges, transferring said charges in succession to a rolling surface, maintaining each charge in substantially fiat condition on said surface, loosely rolling each charge spirally upon itself into bunch like form, constricting each bunch like form peripherally ill) and then applying a binder thereto to form a bunch.

5. In a method of producing cigars, the novel steps which include cutting a succession of bunch charges which may vary in thickness from an endless stream of tobacco, bringing saidcharges into laminated relationship by positioning the,

bottom of one charge against the top of another, applying resilient pressure to said superimposed charges of tobacco to form a column of tobacco wherein any variations in thickness of said layers are averaged out, separating thin bunch charges of substantially uniform length, width and density, transferring said charges in succession to a rolling surface, loosely rolling each charge spirally upon itself in bunch like form, constricting each bunch like form peripherally to reduce the same to a predetermined diameter, and then rolling said constricted bunch like form in a binder to form a bunch.

6. In a method of producing a cigar bunch, the steps which comprise forming a thin fiat bunch charge of substantially regular dimensions and of substantially uniform thickness, positioning said bunch charge on a rolling surface, applying a charge holding'element to a part of said charge to maintain said charge properly positioned on said surface for progressive rolling of said charge, and while said charge is so maintained moving said element relative to said charge to expose unrolled portions thereof and completely rolling said charge spirally upon itself from one longitudinal edge toward the other as said portions are exposed into a loose bunch like article.

7. In a method of producing a cigar bunch, the steps which comprise forming a thin flat bunch charge of substantially regular dimension Dositioning said bunch charge on a rolling surface, applying a charge holding element to a part of said charge to maintain said charge properly positioned on said surface while exposing a longitudinal end portion for initial rolling, and While said charge is so maintained moving said element relative to said charge to progressively expose additional unrolled portions thereof and thereby completely rolling said charge spirally upon itself from one longitudinal edge towards the other as said portions are progressively exposed into a loose bunch like article, constricting said bunch like article over a major portion of its outer surface to reduce said article to a predetermined diameter and then rolling said constricted article in a binder to form a bunch.

8. In a method of producing cigars, the novel steps of forming a vertical column of tobacco by superimposing a plurality of layers of substantially uniform width and length but variable thickness, compressing said tobacco to a predetermined density to cause any variations in thickness of said layers to be averaged out, determining the volume of each bunch charge to be separated from said column and adjusting each quantity of tobacco immediately available for charge formation to produce substantially uniform charges, then separating a bunch charge from an end of said column in the form of a substantially uniform thin flat charge, transferring said charge to a rolling surface and rolling said charge into a bunch.

9. In a method of producing cigars, the novel steps of forming a vertical column of tobacco by superimposing a plurality of layers of substantially uniform width and length but variable thickness, compressing said tobacco to a predetermined density to cause any variations in thickmess-of said layers to :beaverageol out, determining the volume of each hunch charge to beiscparated ;-from;said column and adjusting the M01- :ume ;,of :each charge whenever-necessary :to ,pro- :duce substantiallyguniform charges, then separating ,a bunch charge from an end ofsaidcolumn in the :form ;of a substantially uniform thin fiat charge, maintaining said charge in substantially -10. The :process of producing cigar bunches comprising, forming a column ,of superimposed 'bunch length layers of tobacco, compressingzsaid column, testing said column to determine the amount of tobacco to form a charge, separating a thin 'fiatcharge having a thickness determined by;said' testingi'locatingzsaici :charge :on said table, andzirolling said; charge :spirally-uponzitself into ta :bunch.

11. The process of producing cigar bunches comprising, forming a column of vsuperimposed bunch length layers of tobacco, compressing said column, testing said column to determine the amount of tobacco to form a'charge, separating :a thin flat charge-havin a thickness determined bysaid-testing, locating said charge on said table,

maintaining said charge in'substantially-flat condition on saidtable, rolling said charge thus 10- cated and maintained spirally upon itself into loose-bunch like "form, constricting isaidibunch like form peripherally 'to'reduce the diameter .to

substantially that of a finished bunch, and then rolling said constricted bunch like form in :a binder to produce a bunch,

7 JOHN 

